BAITONGKEXIN | SAMPLE COURSE FRAMEWORK
EV Battery & Charging Systems Training

Use this outline to plan lesson hours, practical tasks, equipment and assessment for your program.

1. System & safety awareness
Identify the battery, charging path and control interfaces, then prepare for a supervised practical lesson.
Suggested tasks:
- Map cells, modules, contactors, BMS and the charging interface.
- Read station diagrams and identify approved measurement locations.
- Review the institution’s task authorization and safety checklist with the instructor.
Learner evidence: An annotated system map and a completed preparation checklist.
Matched equipment:
EV Battery Assembly & BMS Training System | https://www.baitongkexin.cn/products/battery-pack-assembly-testing-platform/
EV Electrical Test Instrument Set | https://www.baitongkexin.cn/products/ev-electrical-test-instrument-set/

2. Cell measurement & grading
Begin with voltage and internal-resistance measurements. Extend the lesson to cell-capacity comparison using the eight-channel grading unit.
Suggested tasks:
- Record cell identity, voltage and internal resistance with appropriate instruments.
- Use an instructor-approved profile to compare cell capacity across grading channels.
- Explain a grouping decision against stated criteria and recorded conditions.
Learner evidence: A cell measurement sheet, channel-result comparison and justified grouping decision.
Matched equipment:
EV Battery Assembly & BMS Training System | https://www.baitongkexin.cn/products/battery-pack-assembly-testing-platform/
Eight-Channel Battery Cell Grading and Test Unit | https://www.baitongkexin.cn/products/eight-channel-battery-cell-grading-unit/
EV Electrical Test Instrument Set | https://www.baitongkexin.cn/products/ev-electrical-test-instrument-set/

3. Module & pack assembly
Use battery simulation for preparation, then complete an equipment-matched assembly and inspection task under instructor supervision.
Suggested tasks:
- Rehearse a supported module, component or harness task in the battery simulation.
- Complete the instructor-approved physical assembly sequence on the battery station.
- Record component checks and inspection results against the task sheet.
Learner evidence: A virtual preparation record, physical assembly record and inspection checklist.
Matched equipment:
EV Battery Assembly & BMS Training System | https://www.baitongkexin.cn/products/battery-pack-assembly-testing-platform/
Battery Assembly and BMS Simulation Software | https://www.baitongkexin.cn/products/battery-assembly-and-bms-simulation-software/

4. BMS data & fault reasoning
Compare measured values with BMS information and explain a supported instructor-selected fault. Simulation adds a separate opportunity to rehearse the diagnostic logic.
Suggested tasks:
- Read pack, cell, temperature and state-of-charge information.
- Compare selected software values with permitted physical measurements.
- Investigate a supported fault and separate observations from assumptions.
Learner evidence: A measurement-to-data comparison and diagnostic report with supporting circuit evidence.
Matched equipment:
EV Battery Assembly & BMS Training System | https://www.baitongkexin.cn/products/battery-pack-assembly-testing-platform/
Battery Assembly and BMS Simulation Software | https://www.baitongkexin.cn/products/battery-assembly-and-bms-simulation-software/
EV Electrical Test Instrument Set | https://www.baitongkexin.cn/products/ev-electrical-test-instrument-set/

5. Battery performance analysis
Use the dedicated performance platform for charge-discharge, capacity and DC internal-resistance lessons. This extends the course beyond assembly and BMS diagnosis.
Suggested tasks:
- Document the approved test object, conditions and test profile.
- Monitor the configured voltage, current and temperature information.
- Compare recorded results and explain the limits of the conclusion.
Learner evidence: A test plan, saved performance data and a short capacity or DCIR analysis.
Matched equipment:
EV Battery Performance Test & Analysis Platform | https://www.baitongkexin.cn/products/battery-performance-test-analysis-platform/

6. AC charging systems
Use charging simulation to rehearse assembly and charging-state reasoning, then complete separately supervised tasks on the physical AC charging station.
Suggested tasks:
- Trace charging components, harnesses and documented circuit relationships.
- Investigate a supported virtual charging-state or interface fault.
- Complete an approved physical assembly, wiring-check or diagnostic exercise.
Learner evidence: A simulation task record, physical inspection sheet and evidence-led charging explanation.
Matched equipment:
AC Charging Assembly & Testing Training System | https://www.baitongkexin.cn/products/ac-charging-pile-assembly-testing-platform/
AC Charging Assembly and Diagnosis Simulation Software | https://www.baitongkexin.cn/products/ac-charging-training-simulation-software/
EV Electrical Test Instrument Set | https://www.baitongkexin.cn/products/ev-electrical-test-instrument-set/

7. Waveform measurement
Use the two-channel handheld oscilloscope for approved signal-capture tasks. Match the probes, input ratings and connection method to the circuit before the lesson.
Suggested tasks:
- Capture an instructor-approved low-voltage signal with appropriate probes.
- Label time and voltage scales and record the instrument settings.
- Compare two selected signals or states and explain what the traces support.
Learner evidence: Labeled waveform captures and an explanation based on the recorded signals.
Matched equipment:
Two-Channel Handheld Oscilloscope | https://www.baitongkexin.cn/products/two-channel-handheld-oscilloscope-battery-charging/

8. Integrated practical assessment
Bring preparation, measurement and diagnostic thinking together in an individual assignment. Include the advanced test or waveform options only when they belong to the agreed course.
Suggested tasks:
- Plan an authorized task and select the relevant diagrams and records.
- Collect measurements and connect the evidence to the conclusion.
- Submit a practical portfolio and respond to the assessor’s questions.
Learner evidence: A practical portfolio assessed for process, measurement, interpretation and reporting. Virtual task scores and physical practical evidence remain distinct.
Matched equipment:
EV Battery Assembly & BMS Training System | https://www.baitongkexin.cn/products/battery-pack-assembly-testing-platform/
EV Battery Performance Test & Analysis Platform | https://www.baitongkexin.cn/products/battery-performance-test-analysis-platform/
Battery Assembly and BMS Simulation Software | https://www.baitongkexin.cn/products/battery-assembly-and-bms-simulation-software/
Eight-Channel Battery Cell Grading and Test Unit | https://www.baitongkexin.cn/products/eight-channel-battery-cell-grading-unit/
AC Charging Assembly & Testing Training System | https://www.baitongkexin.cn/products/ac-charging-pile-assembly-testing-platform/
AC Charging Assembly and Diagnosis Simulation Software | https://www.baitongkexin.cn/products/ac-charging-training-simulation-software/
EV Electrical Test Instrument Set | https://www.baitongkexin.cn/products/ev-electrical-test-instrument-set/
Two-Channel Handheld Oscilloscope | https://www.baitongkexin.cn/products/two-channel-handheld-oscilloscope-battery-charging/

COURSE EQUIPMENT
EV Battery Assembly & BMS Training System
https://www.baitongkexin.cn/products/battery-pack-assembly-testing-platform/

EV Battery Performance Test & Analysis Platform
https://www.baitongkexin.cn/products/battery-performance-test-analysis-platform/

Battery Assembly and BMS Simulation Software
https://www.baitongkexin.cn/products/battery-assembly-and-bms-simulation-software/

Eight-Channel Battery Cell Grading and Test Unit
https://www.baitongkexin.cn/products/eight-channel-battery-cell-grading-unit/

AC Charging Assembly & Testing Training System
https://www.baitongkexin.cn/products/ac-charging-pile-assembly-testing-platform/

AC Charging Assembly and Diagnosis Simulation Software
https://www.baitongkexin.cn/products/ac-charging-training-simulation-software/

EV Electrical Test Instrument Set
https://www.baitongkexin.cn/products/ev-electrical-test-instrument-set/

Two-Channel Handheld Oscilloscope
https://www.baitongkexin.cn/products/two-channel-handheld-oscilloscope-battery-charging/